Longhai Huanyu releases LHVT2.0 visual labeling machine: AI driven precision revolution, defining new standards for intelligent labeling
Longhai Huanyu releases LHVT2.0 visual labeling machine: AI driven precision revolution, defining new standards for intelligent labeling
1、 Product Release: Technological Breakthrough Leads Industry Upgrade
In December 2024, Longhai Huanyu Automation Co., Ltd. officially released the second-generation visual labeling machine LHVT2.0, which adoptsTemplate recognition AI deep learning hybrid algorithm systemPerfectly combining the stability of traditional machine vision with the adaptability of artificial intelligence. Actual test data shows that the new model has a recognition accuracy of up to 99.8% in complex scenarios, with a positioning accuracy of ± 0.1mm, redefining the technical benchmark in the field of industrial labeling.
2、 Core Technology:
Dual engine algorithm architecture,LHVT2.0 Visual SystemIncluding: visual pattern recognition subsystem, visual positioning system, visual alignment system, AI self-learning module
1. Intelligent template recognition system
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Multi level dynamic template libraryBuilt in 100 preset templates, supporting online learning expansion
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Anti interference optimization:
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Adaptive compensation for lighting (± 30% brightness change has no effect)
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Rotation tolerance increased to ± 15 °
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Partial occlusion tolerance reaches 40%
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2. Deep Learning Enhancement Module
technical indicators | LHVT1.0 | LHVT2.0 | increase margin |
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Small target recognition | 2mm² | 0.5mm² | 400% |
Reflective surface treatment | 85% | 98% | 15% |
Change adaptive time | 30min | <5min | 83% |
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optimize the modelTailored lightweight network for labeling scenarios
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Incremental learning technologyAdaptive Learning Iterative Model for Production Line Data
3、 Performance Advantage: Breakthroughs in Six Major Industries
1. Precision leap
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Adopting sub-pixel compensation algorithm
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Repetitive positioning accuracy ± 0.1mm (industry average ± 0.2mm)
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Surface fitting error<0.1 °
2. Efficiency innovation
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Processing speed of 400 times/minute (similar products 300 times/minute)
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Support "in-flight alignment" technology, zero pause labeling
3. Application extension
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Add adaptation scenarios:
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Transparent film packaging (pharmaceutical blister)
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Highly reflective metal parts (automotive components)
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Flexible materials (textile labels)
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4、 Industry Solutions
1. Application in the electronics industry
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pain point resolutionPCB board micro model label (1 × 2mm) precise bonding
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configuration scheme:
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5-megapixel high-speed camera;
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Combination of coaxial polarizing mirrors;
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Specialized anti-static sticker head, anti-static conveying;
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Marble shock absorption system.
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2. Food and beverage innovation
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Breakthrough ability:
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360 ° no dead angle positioning of curved bottle body
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Stable operation of water droplets/condensate environment
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measured data:
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Filling line success rate 99.6%
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Bottle changing debugging time<3 minutes
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3. Upgrading of the pharmaceutical industry
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Compliance assurance:
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Complies with the requirements of GMP Appendix Computerized System
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100% electronic record traceability
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special function:
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Automatic alarm for missing labels
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Batch number intelligent verification
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5、 Intelligent operation and maintenance system
1. Digital twin platform
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Virtual debugging time reduced by 70%
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Fault simulation accuracy rate of 92%
2. Predictive maintenance
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Key component life warning (servo motor/light source)
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Root cause analysis of faults based on big data
3. Remote collaboration
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Remote assisted learning and maintenance
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Cloud based knowledge base sharing
6、 Customer Value Analysis
1. Economic benefits
indicator | Legacy devices | LHVT2.0 | Annual cost savings |
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Labeling defect rate | 3% | 0.2% | ¥ 180000 per line |
changeover time | 45min | 5min | ¥ 180000 per line |
Frequency of manual intervention | 8 times/shift | 0.5 times/shift | ¥ 96000 per line |
2. Management upgrade
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OEE (Overall Equipment Efficiency) increased to 89%
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Product traceability digitalization rate of 99%
7、 Future technological roadmap
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2025 Q4Launch 3D visual labeling module
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2026 Q1: Realize full link optimization of edge computing
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2026Building an AI Large Model for Labeling Process
8、 Conclusion
The release of LHVT2.0 marks Longhai Huanyu's leap from a "follower" to a "leader" in the field of intelligent labeling. This product not only solves the pain points of traditional labeling machines in terms of accuracy, flexibility, and intelligence, but also provides key equipment support for enterprise digital transformation through the deep integration of AI technology. At present, 23 customers, including Fortune 500 companies, have completed the first batch of procurement, and it is expected to help customers reduce quality losses by over 20 million yuan by 2025.