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How to do a good demand analysis for the solution of visual labeling machine and film sticking machine?
Time:2025-06-21
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When selecting a visual labeling machine or film sticking machine, it is necessary to comprehensively consider production needs and label characteristics to ensure that the equipment matches the process flow. The following are key considerations and corresponding suggestions:
1、 Production demand analysis
- Production and efficiency
- High speed production demandIf the number of labels per hour needs to reach 5000 or more, a rotary or drum labeling machine (such as a round bottle labeling machine) can be used.
- Low to medium speed production demandIntermittent labeling machines (such as linear labeling machines) are suitable for small and medium-sized batch production and have better flexibility.
- Continuous production demandAttention should be paid to the stability of the equipment to avoid frequent shutdowns.
- Product size and shape
- Regular shaped products(such as round bottles and square boxes): Standardized models (such as automatic labeling machines) should be prioritized.
- Irregular shaped products(such as irregular bottles, flexible packaging): A visual positioning system or flexible fixture is required.
- There are differences in product sizeAdjustable sticker heads or devices with modular design should be selected.
- Labeling position and accuracy
- Flat labelingRoller or translation labeling machines can be used.
- Side/Top LabelingMultiple axis linkage or rotating sticker heads are required.
- High precision labeling requirements(such as drug labels): A labeling machine driven by a servo motor or equipped with a laser positioning system should be selected.
- Production environment and compatibility
- Production environment with hygiene requirements(Food and pharmaceutical industries): Models made of 304 stainless steel and easy to clean should be selected.
- Production environment with explosion-proof requirements(Chemical industry): Equipment with explosion-proof certification should be selected.
- Linkage production demandWhen the labeling machine needs to be integrated with the filling machine and packing machine, it is necessary to ensure that the interface protocol of the equipment matches (such as PLC control).
2、 Label type adaptation
- Label material and thickness
- paper labelUniversal labeling machines (such as automatic labeling machines) can be used.
- Thin film/metal foil labelsHigh precision paper separation mechanism is required to avoid electrostatic interference.
- Thick label(such as self-adhesive labels): Pressure adjustable sticker heads should be selected.
- Label size and shape
- Small size label(Area less than 5cm ²): High resolution vision system is required for positioning.
- Irregular shape label(such as circular or elliptical): A flexible sticker head or heat shrink sleeve labeling machine should be selected.
- Multi label combination situationConsider using a multi station labeling machine or a segmented labeling process.
- Label stickiness and printing process
- High viscosity labelControl the attachment speed and pressure to prevent label stretching and deformation.
- Labels using special printing techniques(Hot stamping, UV ink): Avoid high temperature environments and choose cold labeling technology.
- Fragile label(such as thermal paper): A touch sensitive sticker head should be used.
- Characteristics of label roll material
- Large roll diameter labelA labeling machine with automatic correction and tension control functions should be selected.
- Small roll diameter labelIf frequent replacement of label rolls is required, priority should be given to fully automatic roll changing models.
3、 Comprehensive selection suggestions
- Cost benefit balance
- In terms of initial investmentSmall and medium-sized production lines can choose domestically produced economical equipment; For large-scale production, priority should be given to importing equipment from brands such as Focke&Co.
- Long term maintenance aspectAttention should be paid to the service life of vulnerable parts (such as paper separation wheels, sticker heads) and the technical support services provided by suppliers.
- Technological upgrade space
- When there is a demand for intelligenceYou should choose a model that supports Internet of Things (IoT) or AI visual detection capabilities.
- When considering device scalabilityReserved interfaces are required to accommodate future multi label types or production line expansion needs.
- Case Reference
- Beverage IndustryA rotary labeling machine (such as a round bottle labeling machine) can be used in conjunction with an automatic labeling machine.
- electronics industryHigh precision labeling machines (such as FPC labeling machines) can be used in conjunction with visual positioning systems.
- pharmaceutical industryHygiene grade labeling machine and sterile environment design are required.
4、 Summary
The selection of visual labeling machines should be based on production needs, with label characteristics as constraints, while also considering the forward-looking technology and controllable cost. It is recommended to verify the performance of the equipment through machine testing (such as simulating a production environment) and clarify the after-sales guarantee terms with the supplier.